Services

Our West Midlands Steel Fabricators Provide A Comprehensive Range of Metal Fabrication Services Across a Number of Sectors.

Factory designing platforms on computers

Design

Staffordshire Fabrications offers a comprehensive suite of fabrication services, including design services from jig design and alteration to designing projects to meet our customers’ requirements.

Our in-house team of experienced engineers use a number of established software such as Shapr3d and AutoCAD, allowing us to discuss drawings and offer our expertise on how product design can be improved and manufactured more effectively.

Aerospace components - round brackets

CNC Turning Services

Staffordshire Fabrication offers CNC turning services, using our team of skilled and experienced machinists in the CNC machining department. We use high-tech CNC equipment to help support our team in making our facility one of the most efficient fabrication and processing sites in the UK.

We use a range of Haas and Doosan Milling and Turning machines to produce high-quality components. All of which can be in a range of materials, ferrous and non-ferrous, with full certification.

Supplied components can be in a wide variety of finishes, for example –

  • Paint
  • Powder-coated
  • Hard and coloured anodised
  • Zinc
  • Bright nickel coated.
Aerospace brackets piled togther

CNC Turning Capacity

Max Turning Diameter: 376mm  

Max Turning Length: 760mm 

Through Hole Diameter: 82mm 

Milling machine at work - browning on image

CNC Milling

CNC Milling is very precise and can be used to produce complex shapes in high quantities without any loss of quality, which is almost impossible to achieve with manual machining.

Fabrication services such as this would be almost impossible to achieve with manual machining. We provide high-quality fabrications with a focus on craftsmanship and attention to detail at every step.

Milling on large thick metal plate

CNC Milling Capacity

1626 x 813 x 762

X   Y   Z

Worth of Milling Volume

Plasma cutting on metal plate - orange sparks

CNC Gas Profiling

Staffordshire Fabricationss offers the latest technology, a CNC High Definition Plasma Profiling 12 x 3 metre bed which has the capacity to cut up to 200 mm thick sheet metal. Our CNC steel profiler produces a cut with a perfect finish. 

Our CNC steel profiler produces cuts quickly, which reduces the overall installation time for fabricated products. The leading-edge, hi-tech machinery ensures an excellent finish, reflecting the craftsmanship we pride ourselves on at Staffordshire Fabrications. 

In addition to applying the latest tools and techniques, our innovative team are all fully qualified engineers experienced in providing bespoke, metal fabrication services.

Electric saw for cutting metal

CNC Mitre Sawing

Our CNC double mitre saw enables us to provide a fast and efficient cutting service. The saw also allows us to cut two way 60-degree angles and a max-width of material of 450mm.

Welding steel - welder closing angled gap in steel

Welding & Metal Fabrication Services

Staffordshire Fabrications offers the most innovative welding solutions for any challenging applications. We have a skilled group of fabricators and welders and are experts in MIG, aluminium and stainless steel welding and offer MAG (Process 135). Our welder codes are to BSEN 287 with a wide range of WPQR’s supported by an internal RWC Level 2 and a retained RWC level 4. All applications are to ISO standards, as well as being Qualified Welders to 9606 in Grade S460.

Our 20,000 sq ft facility is equipped with MIG and TIG welding stations. Using only state-of-the-art equipment and materials, Staffordshire Fabrications continuously researches new concepts and developments in welding technology.

Many years of knowledge and experience allow us to serve a diverse line of industries. We offer short- to-medium runs and our capabilities span from small machined parts to large welded fabrications to a lifting capacity of 20 Tonnes.

Hydraulic press with flat sheet metal

Press Braking

The press braking range we operate at Staffordshire Fabrications allows us to press lengths of up to 3,000mm with 150 tonnes of pressure.

Our press braking machine is suitable for short, thin lengths, such as stair treads, through to large heavy plates used in bespoke structural engineering projects.

Plate can be pressed in multiple positions in a wide range of materials to create complex shapes in non-standard sizes and reduce the number of welds required during further fabrication.

3D illustrations drawing and machine

Prototyping

From initial design through to prototype, with our comprehensive range of services, we can assist you from conception to completion. 

We readily undertake prototype work at our facility, working with our clients through the development, fabrication, manufacture and testing process.

We offer a wealth of experience in prototype work and can offer our clients an alternative point-of-view and advice to overcome obstacles during the prototyping and initial manufacturing process.

Close up on metal drilling - metal shavings curved

Drilling

Multiple drill stations allow drilling, tapping and countersinking.

Large metalwork plant rolling metal

Section Rolling

Our on-site tube rolling service allows us to roll tubes to meet customer specifications. We can supply tubes with open ends, butt ends, or fully welded ends as required. 

steel rebar for concrete reinforcement - rebar cages

ReBar Bending

Rebar, up to 40mm dia, cut and bent into simple structures or complex helixes, depending on your requirements.

Painting metal white

In House Wet Spraying

This process of wet spraying covers a variety of paint finishes and is designed to improve the life span and visual appeal of components, structures, and fabrications.