Services

Our West Midlands Steel Fabricators Provide A Number of Services Across a Number of Sectors.

Design

Staffs Fabs offers a comprehensive suite of design services from jig design and alteration to designing projects to meet our customers’ requirements. We have an in-house team of experienced engineers and use a number of established software such as Shapr3d and AutoCAD, allowing us to discuss drawings and in some cases offer our expertise on how product design can be improved and manufactured more effectively.

CNC Turning

Staffordshire Fabrications CNC Machining department consists of a team of skilled and experienced machinists.Our high-tech CNC equipment supports our teams in making our facility one of the most efficient fabrication and processing sites in the UK

We use a range of Haas and Doosan Milling and Turning machines to produce high-quality components. All of which can be in a range of materials, ferrous and non-ferrous, with full certification.

Supplied components can be in a wide variety of finishes, for example –

  • Paint
  • Powder-coated
  • Hard and coloured anodised
  • Zinc
  • Bright nickel coated.

CNC Turning Capacity

Max Turning Diameter: 376mm  

Max Turning Length 760mm 

Through Hole Diameter 82mm 

CNC Milling

There are many benefits to using CNC Machining. The process is more precise and can produce complex shapes in high quantities without any loss of quality.

This form of fabrication would be almost impossible to achieve with manual machining.

Our CNC department produces fabrications with the quality you have come to expect. We pride ourselves on our craftsmanship and attention to detail at every step.

CNC Milling Capacity

1626 x 813 x 762

X   Y   Z

Worth of Milling Volume

CNC Gas Profiling

Staffs Fabs offers the latest technology, a CNC High Definition Plasma Profiling 12 x 3 metre bed which has the capacity to cut up to 200 mm thick sheet metal. Our CNC steel profiler produces a cut with a perfect finish. 

Our CNC steel profiler produces cuts quickly, which reduces the overall installation time for fabricated products. The leading-edge, hi-tech machinery ensures an excellent finish, reflecting the craftsmanship we pride ourselves on at Staffs Fabs. 

In addition to applying the latest tools and techniques, our innovative team are all fully qualified engineers experienced in providing bespoke, quality fabricated solutions.

CNC Mitre Sawing

Our CNC double mitre saw enables us to provide a fast and efficient cutting service. The saw also allows us to cut two way 60-degree angles and a max-width of material of 450mm.

Welding and Fabrication

Staffordshire Fabrications offers the most innovative welding solutions to any challenging applications. We have a skilled group of fabricators and welders and are experts in MIG, aluminum and stainless steel welding and offer MAG (Process 135). Our welder codes are to BSEN 287 with a wide range of WPQR’s supported by an internal RWC Level 2 and a retained RWC level 4.All applications are to ISO standards, as well as being Qualified Welders to 9606 in Grade S460.

Our 20,000 sq ft facility is equipped with MIG and TIG welding stations. Using only state-of-the-art equipment and materials, Staffordshire Fabrications continuously researches new concepts and developments in welding technology.

Many years of knowledge and experience allow us to serve a diverse line of industries. We offer short- to-medium runs and our capabilities span from small machined parts to large welded fabrications to a lifting capacity of 20 Tonnes.

Press Braking

The press braking range we operate at Staffordshire Fabrications allows us to press lengths of up to 3,000mm with 150 tonnes of pressure.

Our press braking machine is suitable for short, thin lengths, such as stair treads, through to large heavy plates used in bespoke structural engineering projects.

Plate can be pressed in multiple positions in a wide range of materials to create complex shapes in non-standard sizes and reducing the number of welds required during further fabrication.

Prototyping

From initial design through to prototype, with our comprehensive range of services, we can assist you from conception to completion. 

We readily undertake prototype work at our facility, working with our clients through the development, fabrication, manufacture and testing process.

We offer a wealth of experience for prototype work and can offer our clients an alternative point-of-view and advice to overcome obstacles during the prototyping and initial manufacturing process.

Drilling

Multiple drill stations allowing drilling, tapping and countersinking.

Section Rolling

Our on-site tube rolling service allows us to roll tubes to meet customer specifications. We can supply tubes with open ends, butt ends, or fully welded ends if needed.

ReBar Bending

Rebar, up to 40mm dia, cut and bent into simple structures or complex helixes, depending on your requirements.

In House Wet Spraying

This process of wet spraying covers a variety of paint finishes and is designed to improve the life span and visual appeal of components, structures, and fabrications.