Services

Our West Midlands Steel Fabricators Provide A Comprehensive Range of Metal Fabrication Services Across a Number of Sectors.

Design

Staffordshire Fabrications offers a comprehensive suite of fabrication services, including design services from jig design and alteration to designing projects to meet our customers’ requirements.

Our in-house team of experienced engineers use a number of established software such as Shapr3d and AutoCAD, allowing us to discuss drawings and offer our expertise on how product design can be improved and manufactured more effectively.

CNC Turning Services

Staffordshire Fabrication offers CNC turning services, using our team of skilled and experienced machinists in the CNC machining department. We use high-tech CNC equipment to help support our team in making our facility one of the most efficient fabrication and processing sites in the UK.

We use a range of Haas and Doosan Milling and Turning machines to produce high-quality components. All of which can be in a range of materials, ferrous and non-ferrous, with full certification.

Supplied components can be in a wide variety of finishes, for example –

  • Paint
  • Powder-coated
  • Hard and coloured anodised
  • Zinc
  • Bright nickel coated

Max Turning Diameter: 376mm  

Max Turning Length: 760mm 

Through Hole Diameter: 82mm 

CNC Milling

CNC Milling is very precise and can be used to produce complex shapes in high quantities without any loss of quality, which is almost impossible to achieve with manual machining.

Fabrication services such as this would be almost impossible to achieve with manual machining. We provide high-quality fabrications with a focus on craftsmanship and attention to detail at every step.

CNC Milling Capacity

  • 1626 x 813 x 762

  • X   Y   Z

  • Worth of Milling Volume

CNC Gas Profiling

Staffordshire Fabricationss offers the latest technology, a CNC High Definition Plasma Profiling 12 x 3 metre bed which has the capacity to cut up to 200 mm thick sheet metal. Our CNC steel profiler produces a cut with a perfect finish. 

Our CNC steel profiler produces cuts quickly, which reduces the overall installation time for fabricated products. The leading-edge, hi-tech machinery ensures an excellent finish, reflecting the craftsmanship we pride ourselves on at Staffordshire Fabrications. 

In addition to applying the latest tools and techniques, our innovative team are all fully qualified engineers experienced in providing bespoke, metal fabrication services.

CNC Mitre Sawing

Our advanced CNC double mitre saw is a crucial part of our cutting service, providing exceptional speed and efficiency. This cutting-edge machine guarantees precise cuts, significantly reducing production time and increasing productivity. It can cut at two-way 60-degree angles, perfect for accurate mitre joints, and can handle materials up to 450mm wide. This versatility enables us to cater to a wide range of client needs, delivering high-quality, custom-cut components that meet exact specifications for both large-scale industrial projects and bespoke craftsmanship.

Welding & Metal Fabrication Services

Staffordshire Fabrications offers the most innovative welding solutions for any challenging applications. We have a skilled group of fabricators and welders and are experts in MIG, aluminium and stainless steel welding and offer MAG (Process 135). Our welder codes are to BSEN 287 with a wide range of WPQR’s supported by an internal RWC Level 2 and a retained RWC level 4. All applications are to ISO standards, as well as being Qualified Welders to 9606 in Grade S460.

Our 20,000 sq ft facility is equipped with MIG and TIG welding stations. Using only state-of-the-art equipment and materials, Staffordshire Fabrications continuously researches new concepts and developments in welding technology.

Many years of knowledge and experience allow us to serve a diverse line of industries. We offer short- to-medium runs and our capabilities span from small machined parts to large welded fabrications to a lifting capacity of 20 Tonnes.

Press Braking

The press braking range we operate at Staffordshire Fabrications allows us to press lengths of up to 3,000mm with 150 tonnes of pressure.

Our press braking machine is suitable for short, thin lengths, such as stair treads, through to large heavy plates used in bespoke structural engineering projects.

Plate can be pressed in multiple positions in a wide range of materials to create complex shapes in non-standard sizes and reduce the number of welds required during further fabrication.

Prototyping

From initial design through to prototype, with our comprehensive range of services, we can assist you from conception to completion. 

We readily undertake prototype work at our facility, working with our clients through the development, fabrication, manufacture and testing process.

We offer a wealth of experience in prototype work and can offer our clients an alternative point-of-view and advice to overcome obstacles during the prototyping and initial manufacturing process.

Drilling

Our facility is equipped with multiple drill stations, each designed to handle a variety of tasks including drilling, tapping, and countersinking. This comprehensive setup allows us to efficiently and accurately create holes, threads, and beveled edges in a wide range of materials. By utilizing these multiple drill stations, we can work on several components simultaneously, significantly improving our productivity and turnaround times. Each station is outfitted with advanced technology to ensure precision and consistency, enabling us to meet the exact specifications required for any project. Whether for simple or complex tasks, our multiple drill stations provide the versatility and reliability needed to deliver high-quality results every time.

Section Rolling

Our on-site tube rolling service allows us to roll tubes precisely to meet customer specifications, ensuring a perfect fit for any application. With our advanced equipment and skilled technicians, we can produce tubes of varying diameters and lengths, tailored to the exact requirements of your project. We offer a variety of end options to suit different needs, including open ends for easy assembly, butt ends for a clean and seamless finish, and fully welded ends for maximum strength and durability. Additionally, our tube rolling process ensures consistent quality and structural integrity, making our tubes ideal for a wide range of industrial, commercial, and bespoke applications. Whether you need a single custom tube or a large batch, our on-site tube rolling service guarantees high-quality, reliable results every time.

ReBar Bending

Our rebar fabrication service is capable of handling rebar up to 40mm in diameter, expertly cut and bent to meet your specific requirements. Whether you need simple structural shapes or intricate, complex helixes, our advanced machinery and skilled technicians ensure precision and consistency in every piece. We can accommodate a wide range of project needs, from straightforward reinforcement bars for basic construction projects to elaborate designs for more demanding architectural applications. Our cutting and bending processes are highly efficient, allowing us to produce high-quality rebar structures quickly and reliably. With our commitment to excellence, you can be confident that our rebar solutions will meet the highest standards of durability and performance, perfectly suited to your project’s needs.

In House Wet Spraying

Our wet spraying process provides comprehensive coverage for a variety of paint finishes, designed to enhance both the lifespan and visual appeal of components, structures, and fabrications. This advanced technique ensures a smooth, even application, offering superior protection against corrosion, wear, and environmental damage. By applying high-quality coatings, we extend the durability and maintain the aesthetic of treated items over time. Our services accommodate a wide range of colors and finishes, allowing for customization to match specific design requirements or branding needs. Whether for industrial machinery, architectural elements, or bespoke fabrications, our wet spraying process delivers a high-quality finish that meets rigorous industry standards, ensuring optimal adhesion and long-lasting results.